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Automation plants: the silent revolution transforming industry

Imagine a world where factories operate like Swiss clocks, with every component moving in perfect harmony to create top-quality products in record time. This world already exists, thanks to automation plants that are revolutionizing the global industrial landscape.

The new era of industrial automation

In recent years, automation has shifted from being a technological luxury to a strategic necessity for companies aiming to stay competitive. Automation plants not only boost productivity but also enhance product quality and significantly reduce operational costs. They are transforming production processes, making them more efficient, faster, and safer.

Fox Mecc: the pioneer of industrial innovation

At the forefront of this revolution is Fox Mecc, a leader in the design and construction of industrial machines. The company offers tailor-made solutions, including:
  • Machines for rotor banding
  • Lapping machines for electric motor brakes
  • Electric, pneumatic, and hydraulic presses
With a strong focus on innovation and quality, Fox Mecc helps companies reach new standards of efficiency and competitiveness.

What are automation plants?

Automation plants are integrated systems of machines, sensors, and software designed to automate production processes, minimizing human intervention. These plants play a crucial role in various industries, from automotive manufacturing to electronics, improving efficiency and precision.

Detailed definition

An automation plant is a technological ecosystem that operates synergistically to perform repetitive or complex tasks autonomously. It may include:
  • Highly specialized industrial machines
  • Computerized control systems
  • Advanced sensors and monitoring devices
  • Software for process analysis and optimization
 

The unparalleled advantages of automation plants

Adopting an automation plant offers numerous benefits that can radically transform a company:
  • Increased productivity: Plants operate without interruptions, speeding up production times and allowing for rapid market demand fulfillment.
  • Improved quality: Machine precision reduces human errors, ensuring a high-quality final product.
  • Reduced operational costs: By automating processes, companies optimize resources, lowering labor costs and material waste.
  • Workplace safety: Plants reduce risks associated with dangerous jobs, enhancing safety and decreasing the number of accidents.
  • Flexibility and scalability: Systems can be adapted to various production needs, ensuring versatility and the ability to grow with the company.
Fox Mecc designs and builds automation plants that integrate cutting-edge technologies, delivering excellent results for companies of all sizes.

Advanced technologies to umprove productivity

Industrial automation plants are the key to unlocking a new level of productivity. Fox Mecc offers solutions that combine innovation and reliability, designed to meet each client's specific needs. Solutions Offered by Fox Mecc
  • Machines for rotor banding: Ensure precision and durability, improving efficiency in electric motor production.
  • Lapping machines for electric motor brakes: Essential for guaranteeing reliable performance and long motor life.
  • Industrial presses: Available in electric, pneumatic, and hydraulic versions, versatile and suitable for a wide range of applications.
Each plant is designed to integrate seamlessly into existing production processes, enhancing flexibility and reducing downtime.  

How automation plants increase productivity

  • Workflow optimization: Machines synchronize processes, eliminating bottlenecks and improving operational efficiency.
  • Real-time monitoring: Advanced sensors and control systems collect valuable data, allowing performance analysis and identification of improvement areas.
  • Waste reduction: Plants minimize errors and waste, ensuring optimal resource use and a reduced environmental impact.
 

Customized solutions for unique needs

Every company has specific requirements. Fox Mecc offers customized solutions, thanks to a team of expert engineers and an innovative approach. The company can design plants that meet the needs of various industrial sectors, ensuring a smooth implementation.  

The future Is automated

Automation plants represent the future of industrial production. They offer efficiency, precision, and flexibility, enabling companies to enhance their competitiveness in the global market. With its experience and expertise, Fox Mecc is the ideal partner for those seeking advanced and reliable solutions in the industrial automation sector.

Improving the production phase – Sealing Dosing Machine

A significant step forward in optimising the production process.

The improvement of the production phase through the implementation of the new sealant dispensing machine represents a significant step forward in optimising the production process. This machine, designed to dispense sealant onto caps and flanges in a single cycle without the need to change format, offers numerous advantages. The key concept introduced is 'just in time'. This term refers to an approach to production that aims to deliver the necessary components exactly when they are required, eliminating the need for excessive storage. In the context of the sealant dispenser, the implementation of the 'just in time' cap and flange system means that the machine is able to dispense both components without interruption or changeover, thus helping to optimise the overall workflow. In addition, the new cap and flange gripping system not only improves efficiency, but also helps to double overall productivity. The machine's quick adjustment allows precise customisation of the coating speed and amount of sealant applied. This results in a fast processing cycle, ensuring accurate and efficient application of sealant on flanges and motor caps. The mobility of the machine, facilitated by the wheels on which it is mounted, allows for easy movement, offering the flexibility needed in dynamic production environments. In addition, its 220V, 6 bar operation facilitates its integration into existing production environments. Finally, the innovative cap and flange gripping system eliminates the need for continuous adjustment, minimising downtime and improving process consistency. Complying with EEC regulations, the sealant dispensing machine proves to be an advanced and reliable solution for enhancing the production phase, while ensuring the quality and compliance required in industrial processes.

Magnetic induction heating machine: a green choice for energy saving.

Discover Inductionmag: designed to heat the aluminium cases of electric motors.

In the era of energy efficiency and environmental responsibility, Fox Mecc S.r.l. emerges as an innovative leader with INDUCTIONMAG, a magnetic induction heating technology that marks a turning point in the industry. This system, developed for the aluminium housings of electric motors, not only improves energy efficiency, but also brings significant benefits in terms of sustainability and reliability.

Aluminium case heating system of electric motors:

INDUCTIONMAG utilises an advanced technique of electric current induction via permanent magnets, an innovative approach compared to traditional heating methods. This process ensures more efficient heating, which is essential for industrial applications, particularly in the assembly of electric motors. The system thus ensures efficiency and speed. For companies involved in electric motor construction, INDUCTIONMAG represents a breakthrough. Energy efficiency of up to 90 per cent in aluminium heating results in a significant reduction in operating costs and a lower environmental impact. This system also offers greater safety and convenience by eliminating the need for smoke evacuation and additional safety systems required for gas furnaces.

Inductionmag: why it is better than gas ovens:

Compared to gas ovens, INDUCTIONMAG stands out for several key factors. Its superior energy efficiency reduces operating costs and lowers environmental impact. In addition, the INDUCTIONMAG heats materials faster and in a more controlled manner, resulting in greater production efficiency. These advantages, combined with the absence of the need for fume evacuation and gas safety systems, make the INDUCTIONMAG a safer and more sustainable choice for industry.

Inductionmag vs. traditional electric inductors:

Compared to conventional electric inductors, INDUCTIONMAG offers up to 40% higher efficiency when it comes to heating aluminium. This system does not require a cooling system, further reducing installation costs and complexity. The reliable component and low maintenance requirements make the INDUCTIONMAG an excellent choice for long-lasting industrial applications. Request information and design your own automation solution for your production system: To learn more about how INDUCTIONMAG can transform your production process and move your company towards greater energy efficiency and sustainability, contact Fox Mecc S.r.l. Our team of experts is ready to provide you with all the necessary information and assist you in designing an automation solution tailored to your specific needs.
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